ORVIS fly reel Battenkill BBS2 with case and line rusty

# **How to Choose the ORVIS Fly Reel Battenkill BBS2 with Case and Line Rusty**

When it comes to fly fishing, having the right reel can make all the difference between a frustrating experience and a successful day on the water. The **ORVIS Battenkill BBS2** is a classic choice among anglers, known for its durability, smooth drag system, and timeless design. However, purchasing a used or vintage model—especially one that shows signs of rust—requires careful consideration. In this guide, we’ll walk you through how to choose the best **ORVIS Battenkill BBS2 with case and line (rusty)** while ensuring performance and longevity.

## **1. Understanding the ORVIS Battenkill BBS2**

The **Battenkill BBS2** is a mid-arbor fly reel designed for freshwater fishing, particularly suited for trout and small to medium-sized fish. Key features include:

– **Classic Click-and-Pawl Drag System**: Provides a smooth, reliable drag without the complexity of modern disc drag systems.
– **Durable Construction**: Made from machined aluminum with a hard-anodized finish for corrosion resistance.
– **Lightweight Design**: Balances well with lighter fly rods (3-6 weight).
– **Large Arbor (BBS)**: Allows for faster line retrieval compared to traditional narrow-arbor reels.

If you’re considering a **rusty** model, it’s important to assess whether the rust is superficial or has compromised the reel’s functionality.

## **2. Inspecting a Rusty ORVIS Battenkill BBS2**

### **A. Check the Exterior Rust**
– **Surface Rust**: Light rust on the exterior (e.g., on screws or the frame) can often be cleaned with a soft brush and a rust remover like **CLR or vinegar**.
– **Deep Rust**: If rust has penetrated the metal, especially around the spindle or drag mechanism, it may affect performance.

### **B. Examine the Internal Mechanism**
– **Open the Reel**: Remove the spool to inspect the drag system and spindle. Rust inside the reel can cause grinding or sticking.
– **Test the Drag**: Turn the handle to ensure smooth operation. If the drag is jerky or noisy, rust may have damaged internal components.

### **C. Assess the Case and Line Condition**
– **Case**: A damaged or moldy case may indicate poor storage conditions, increasing the risk of internal rust.
– **Fly Line**: If the line is stiff, cracked, or discolored, it may need replacement.

## **3. Restoring a Rusty ORVIS Battenkill BBS2**

If the rust is manageable, here’s how to restore the reel:

1. **Disassemble the Reel**: Carefully remove the spool and internal parts.
2. **Clean with a Rust Remover**: Use a gentle rust dissolver and a toothbrush for hard-to-reach areas.
3. **Lubricate Moving Parts**: Apply a light reel grease to the spindle and drag mechanism.
4. **Polish the Exterior**: A metal polish can restore shine to the aluminum frame.
5. **Replace Worn Parts**: If necessary, ORVIS offers replacement parts for vintage reels.

## **4. Is a Rusty Battenkill BBS2 Worth Buying?**

A **rusty ORVIS Battenkill BBS2** can still be a great purchase if:
✅ The rust is only superficial and doesn’t affect performance.
✅ The price is significantly lower than a new or mint-condition reel.
✅ You enjoy restoring vintage fishing gear.

However, if the rust has caused structural damage or affects the drag system, it may be better to look for a well-maintained used model.

## **5. Final Thoughts**

The **ORVIS Battenkill BBS2** is a legendary fly reel that offers reliability and classic aesthetics. While a rusty model may require some TLC, it can still be a fantastic addition to your gear—especially if you’re on a budget or enjoy DIY restoration. Always inspect the reel thoroughly before purchasing, and if in doubt, consult a professional reel repair service.

**Happy fishing, and tight lines!**


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